105SL Printer -- Calibrating the Printer (With Video)

Description

Understanding the media configurations needed for the 105SL printer for proper calibration and avoiding media errors includes:

• Understanding printer calibration
• Adjusting the Media Sensors
• Correcting Paper Out Errors
• Correcting image drift problems
• Labels stopping at random locations
• Labels skipping or occasional blank label
• Labels are not lining up or are not aligned

Skip to troubleshooting suggestions 

Applies To

105SL Printer

Requirements

The 105SL printer has an LCD Display for printer configuration but can use ZPL commands as well for printer configuration.

These are free utilities or applications that can be used to configure a connected printer

Overview

The printer can be used for a variety of media and verifying the media related settings is required when any problems are encountered.
By default the printer will calibrate and function correctly with the most commonly used standard gap labels. Problems can occur if there are specific setting required to use other types of labels or if the configuration settings are altered by mis-configured driver or label printing applications, or incorrectly altering LCD configuration settings.
This procedure will help understand printer setup and configuration for accurate calibration/registration of your labels.
This includes:

• Identifying the media being used
• Correctly configuring the printer for Black Mark, or Gap media
• Selecting the correct sensors for the media being used
• Correctly positioning the movable sensor for proper top of form identification
• Assure the Maximum length is longer that the length of labels being used
• Assuring the printer is correctly calibrated for the media
• Troubleshooting suggestions for Paper Out or registration issues

Important: All printer menu settings can be impacted by commands from a mis-matched or misconfigured driver or software application. A printer that is functioning fine after setup but fails or indicates an error after label requests are received are most likely affected by the host side misconfiguration of the driver or printer software settings. The host device that generates the printer commands for printing typically have setup configuration that send these as commands to the printer. Make sure all settings match the printer settings to avoid intermittent issues.

Note: The team Media = Labels, tags, card stock and so on. In summary the supplies you use in the printer

Procedure

 1. Understanding your media
The Zebra Printer supports the use of many types and shapes of label/tags and knowing your media detail is important for proper configuration.

Here are the details you should know for printer media setup and configuration.
 

Media Related Configurations

>Media Type – Continuous, Gap/Notch, and Black Mark. Default is Gap/Notch Read More>>  
Helpful Info - Media identification details Read More>> 

>Print Method – Thermal Transfer (Using Ribbon) or Direct Thermal (No Ribbon) – Default - Thermal Transfer Read More>>
. 
>Print Mode – Tear off, Cutter, Peel  – Default is Tear off  Read More>>
This is related to the label presentation after printing and limited to the options you have installed. Read More>> 

>Media Loading - The media must be properly loaded for the Print Mode you intend to use.

• Loading for Tear Off Read More>>
• Loading for Cutter Read More>>
• Loading for Peel Mode Read More>>
• Loading for Rewind Read More>>
  

2.  Understanding the Media Sensors

The printer comes with two sensors for label tracking based on the Media Type used. 

Transmissive Sensor – This is a two piece adjustable position sensor (upper and lower) that can be positioned over the label gap, notch or hole to detect the top of form. It can be viewed from the rear of the print mechanism where the media is loaded.

See the Transmissive Upper Sensor   Read More>> 
See the Transmissive Lower Sensor   Read More>> 

Reflective Sensor - This is an optional media sensor used for detecting black marks or black bar on the media backing. This sensor, if present, can be seen when the printhead is opened from the front of the printer. There is a red light that can be seen when the printer is powered on. See the Reflective Black Mark Sensor  Read More>>

3. Positioning the moveable sensor

The moveable or adjustable position 105SL Sensor must be placed so the top of form can be detected. This can be an inter-label gap, a hole, or notch. When using typical labels on a backing with an inter-label gap, the sensor can be positioned along the width of the label as long as it is not over the rounded edge. If using a hole or notch position the sensor's red light directly under the hole or notch so it is seen as the labels feed. Here are more details on positioning the moveable sensor  Read More>>

4. Media Feed Power up action

The printer can be configured to position or calibrate the media after head closure or when powered on. These are configured using the LCD Display  or can be configured from your utility/application.
These configurations are detailed as follows

• Calibrate (Default)
• Feed
• Length
• No Motion
• Short Cal

Setting the Media Feed (Power Up Action) on the printer  Read More>>

For recommendations on these selections  Read More>>

5. Maximum Label Length

Note: You probably don't have to change this from the 39" default so ignore the Maximum Label Length discussion if you have defaulted the printer or are setting the printer up for the first time. If your printer is feeding less than a label length and experiencing a Media Out Error then you may want to see if this setting was incorrectly configured. 

Label Length Max setting. It should be noted that if the printer Maximum Length setting is changed from the default 39” it should be set to a value 1 inch longer than the longest label you intend to use.  For example, on a 203dpi printer using a 6" label, set the Maximum Length value to 7". ( 7x203 = 1421) Here is the ZPL - ^XA^ML1421^XZ   Read More>> 

To view the existing MAXIMUM LENGTH  setting on the printer print a configuration label or request a configuration from your host   Read More>>

>Setting the  Label Length Maximum
LCD Display - MAXIMUM LENGTH (Set to 1" longer than the actual length)

There are no settings in the Zebra SetUp Utility so if required create a ZPL file with the recommended Maximum Label Length- Example: 
^XA^MLxxxxx^XZ (Sets the length in dots)
^XA^JUS^XZ. (Saves the value)
Send the file using your utility or application.
 
6. Calibrate the printer for the media. - (This step assumes you have not changed the  Media Feed Power Up Action from the default Calibrate setting)
- With media loaded power on the printer
- The printer should complete the power on selftest and begin to feed labels
- The printer should stop feeding labels and be in the printer ready state 
- Press the FEED button several times. A single label should feed and come to the same resting position each time. 
- The printer has been calibrated successfully. 
If the printer fails to feed properly or there is a Media Out indication, perform the Manual Calibration Procedure  Read More>> 

Click here to view video ->

Printer Calibration Video

Common Issues and Resolutions

  Helpful Information

Hints for positioning the Transmissive Sensors when using pre-printed labels   Read More>>

More details for black mark media sensing  Read More>>