Tunnel Scanning in Logistics


In high-volume logistics, manual scanning processes create bottlenecks, miss defects, and produce sortation errors that lead to costly manual rework. Scan tunnels automatically capture images and scan codes as packages move at speed. They then decode, validate, and send results to warehouse and transportation systems. The outcome: faster, more accurate routing, fewer chargebacks, and consistent quality checks without adding labour.

Zebra Aurora Velocity scan tunnel automating package scanning at high speed to provide accurate routing, reduce errors, and maintain quality without additional labor, making tunnel scanning in logistics much more efficient.

Automate scanning and inspection in one pass to cut errors, accelerate sortation, and standardise quality checks

Packages move through a Zebra scan tunnel where fixed industrial scanners offer modular multi-side scanning, simplified setup with Aurora Focus software, optional machine vision tools, and seamless integration with WMS, PLCs, and sorters for efficient package processing and label verification.

Configure tunnels with fixed scanners and cameras

Use Zebra Fixed Industrial Scanners to match your line speed, coverage, and budget. A modular frame supports multi-side scanning to improve read rates on irregular packages. Aurora Focus code-reading software simplifies setup, monitors device health, and enables remote updates, while optional machine vision tools, such as deep-learning-based OCR, enable verification of label contents and codes on a single device. The tunnel shares good-read and inspection results with the Warehouse Management System (WMS), programmable logic controllers (PLCs), and sorters to trigger lane assignments.