Overhead Scanning


Manual scanning slows logistics processes like palletisation, packing, and reverse logistics by adding seconds to each task, leading to queues and higher labour costs. An overhead scanning system using Zebra FS Series scanners and Zebra Aurora Focus code-reading software captures barcodes as items pass beneath, validating data with the option of storing images for audits and customer service. The system automatically sends results to a Warehouse Management System (WMS), eliminating manual handling and input errors. This streamlines operations, allowing more parcels to be processed per shift with fewer mistakes leading to costly manual rework. 

A Zebra FS80 Fixed Industrial Scanner is scanning overhead and helping to ensure accurate label detection in warehouse environments by leveraging advanced pattern matching and edge detection technology to accommodate vibration, skew, and timing variations, while providing automated real-time feedback for immediate process corrections to maintain high throughput, reduce misroutes, and uphold quality standards.

Automate overhead scanning to speed palletisation, packing, and returns

Video Still FS Series Hands-Free Overhead Scanning 16x9 3600

Automate capture with overhead scanners

Zebra FS Series fixed industrial scanners mount above chutes, pack benches, and pallet build stations to create a hands‑free read zone. Fixed Industrial Scanners can be set up to trigger on code presentation. Built-in LEDs and beepers provide user feedback, with the option to integrate third-party devices for further customisation. Results can be posted to the WMS in near real time to accelerate induction, packing, and outbound processing.

A display of the Aurora Focus interface showing a scanned shipping label with a barcode and various scanning settings, which integrates seamlessly with a Warehouse Management System and shipping software to automate label printing and content verification, enabling efficient order processing through a single scan.

Integrate track‑and‑trace across operations

Aurora Focus code reading software provides output formatting options via an intuitive interface to ensure data is presented in the desired format. For advanced requirements, JavaScript support enables code-level customisation of data outputs to apply business rules, such as carton-to-order verification and return authorisation validation, to automatically confirm correct handling and promptly flag exceptions.