If You Find Operational Visibility to Be Expensive and, Therefore, Elusive, You’ll Want to Read This.

If You Find Operational Visibility to Be Expensive and, Therefore, Elusive, You’ll Want to Read This.

The complexity of data capture and operational visibility across the supply chain

Every company, even a small startup, strives to be an intelligent enterprise.

In fact, small actionable intelligence is the next big data trend emerging in every sector from manufacturing to retail, field service to healthcare. It’s not enough to see what’s happening in the field, your facility or your supply chain. You must be able to take tangible action when issues or opportunities arise.

However, you can’t take meaningful action and achieve desired outcomes unless you truly know why something is happening or not happening within your organization. And you can’t conclusively determine “why” something occurred until you are able to fully see and analyze…

  • Who is moving about within your physical operation or engaging with your digital platform;
  • What they are doing specifically (as either a customer, employee or partner);
  • When they did (or did not) do certain things; and
  • Where specific actions and incidents occurred.

To be honest, achieving 360-degree operational intelligence has proven to be tricky – and expensive – for many organizations in recent years.

Real-Time Operational Visibility Can Boost Your Bottom Line, As Long as You Don’t Have to Break the Bank to Gain That Visibility

Though most companies are now able to digitally capture and store all the operational insights they need to make better decisions and take faster actions, many are still struggling to turn that data into actionable intelligence. In fact, Forrester’s research has found that somewhere between 60-73% of all data captured within an enterprise goes unused for analytics.

Astounding, but not surprising.

Just think about how many different Internet of Things (IoT) platforms and workflow systems your organization may be bringing online in an attempt to address isolated pain points or achieve very targeted business outcomes. There are scanners, sensors and printers as well as mobile computers, radio frequency identification (RFID) readers and near-field communication (NFC) beacons. And don’t forget about tablets, wearables, intelligent automation solutions and the many different flavors of location technologies. Each is collecting and feeding data into your back-end systems so that you can keep track of the “events” that occur pertaining to each person, place or thing within your operation.

Here’s the problem: recording an event and actually “seeing” an event’s impact (or potential impact) in real time are two totally different things. While the former may help with accountability, the latter is what allows action to be taken to avert issues that would require a person or organization to be held “accountable.” Yet, the latter can’t be achieved by simply powering on more technology devices. Siloed IoT and workflow “solutions” won’t solve the problem most companies are struggling with right now.

Unless your data capture platforms can be properly integrated into your back-end systems…

  1. In a way that makes the data accessible and actionable by all stakeholders (employees, partners, customers, government oversight agencies, etc.), and
  2. Without becoming cost prohibitive…

Then you won’t be able to see what’s happening within your operation, your systems won’t be able to cohesively analyze all captured data and your workers won’t be able to act on opportunities or address issues in a timely fashion – if at all.

That’s why Zebra is so excited that GS1 is working to ratify a new Electronic Product Code Information Services (EPCIS) standard by – fingers crossed – the end of the year!

Though the current EPCIS standard can facilitate the integration of supply chain information systems, any organization that wants to see and analyze all of the data captured by barcodes, RFID tags, NFC beacons, printers, mobile computers, tablets, sensors and other location technologies today must make significant investments (typically six figures, minimum) to procure, install, maintain and operate on-premise infrastructure, including servers and middleware. That cost quickly skyrockets when you factor in the continuous security monitoring and maintenance required to protect and preserve the data and equipment stored on premise.

It’s a hefty price tag, even for the largest enterprises, and it often prevents small-to-mid sized businesses from ever being able to definitely answer that “why”: “Why are certain things happening or not happening?” They can’t afford to expand their operational visibility, even though those actionable insights are the best (and sometimes only) way to know how to improve efficiencies, reduce waste, eliminate cost overruns and mitigate financial losses. It’s definitely a catch 22 scenario.

Even if you can afford the costs associated with installing and managing on-premise servers and middleware, your system will continue to be bogged down by new integrations of disparate “solutions.” As a result, that price tag will grow over time as you continuously strive to turn even larger volumes of raw data into small, actionable bits of intelligence.

EPCIS 2.0 (and the Resulting Read-to-Cloud Capabilities) Will be Groundbreaking, Especially for RFID Data Accessibility

RFID technology utilization is growing quite rapidly among manufacturing, warehousing, transportation, retail, utilities, energy and even healthcare organizations. It’s proving to be the easiest and, often, fastest way to locate inventory, equipment and people. But speed and convenience are subjective and dependent on data accessibility. Even barcode scans and sensor data – which many sectors remain heavily dependent upon – can trigger real-time action if properly integrated and analyzed in the context of the current operating environment. From there, the data can be converted into a specific tasking and distributed to the right person.

But in order to make the data captured via barcodes, sensors, RFID tags and other devices accessible to the masses in an affordable way, we need to be able to send it straight to the cloud.

That’s why the coming EPCIS 2.0 standard is so exciting! It’s going to give us (Zebra) a way to help you ensure that everyone can see every event that occurs without having to spend six figures on the enabling technology.

By essentially taking the old legacy EPCIS 1.0 interface and moving it to a cloud-friendly Representational State Transfer (REST) application programming interface (API), Zebra and other developers will be able to create read-to-cloud APIs that enable you to send all the event data captured by barcode scanners as well as RFID readers and sensors to the cloud for widespread accessibility analysis and action. An on-premise solution is no longer needed.

Now, you might wonder if the cost of a read-to-cloud solution will really be that much lower than an on-premise setup considering the normally high entry barriers of web services, which is what we’re talking about here fundamentally. Though it’s a bit too early for me to definitively quantify the cost differences that you’ll see between on-premise and cloud-based RFID data aggregation, we’ve run the preliminary numbers based on target EPCIS 2.0 outcomes, and the cost savings look to be significant!

As a member of the GS1 working group and Zebra team contributing to the development of EPCIS 2.0, I have seen how game changing this standard will be for organizations of all sizes when it comes to widespread operational visibility and the real-time availability of actionable intelligence.

I won’t get into the technicalities of it all right now. But I will tell you that this new standard will:

  • Feature a highly optimized and agile Comprehensive Business Vocabulary (CBV), including machine-readable attributes that can assist with event validation and allow for standardized event traceability, whether you opt to store data in a blockchain or a database.
  • Provide support for sensor-captured data in EPCIS events. In turn, you’ll be able to send data captured by sensors affixed to time- and temperature-sensitive products such as Temptime sensors to the cloud for widespread visibility by those who need to take fast action to mitigate quality, safety and/or compliance issues.
  • Leverage modern cloud-ready technology and standards including REST APIs and JavaScript Object Notation (JSON)-based data formats.
  • Unlock visibility across supply chains and within entire ecosystems.

In other words, EPCIS 2.0 will help facilitate the seamless exchange of information between people inside and outside of your organization – via the cloud versus an on-premise solution. That will, in turn, make it affordable for even small businesses to effectively sense, analyze and act on what’s happening end to end in their supply chains, facilities and customer markets.

Excited yet?! I thought you would be.

Since 2020 is flying by, it really won’t be too much longer before the cost of operational visibility drops dramatically. We’re talking months, possibly weeks before EPCIS 2.0 will be ratified and the floodgate will open for developers. So, subscribe to the Your Edge blog now to be alerted once a read-to-cloud RFID/sensor data capture solution becomes available.

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Editor’s Note:

If you want to keep tabs on the more technical progression of EPCIS 2.0 and subsequent read-to-cloud APIs, you’ll want to also subscribe to the Zebra Developer blog.

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