Aurora Design Assistant machine vision software enables multi-camera inspections for wiring harnesses and electronic control modules (ECMs). It orchestrates synchronized image capture, 2D color analysis, pattern matching, and precise measurement to confirm connector type, pin orientation, wire presence, and cut-to-length accuracy across variants. Calibrated tools check board seating, potting, insulation, and solder presence on printed circuit boards (PCBs). Operators see clear, accurate pass/fail results with confidence scores and annotated images in real time. Build once, then deploy across multiple lines and machines to speed changeovers and standardize best practices.
Zebra smart cameras deliver consistent images on fast-moving, space-constrained stations. For simple applications, the NS42 Smart Vision Sensor offers anomaly detection for electronics component inspection with rapid setup using only good images. For more complex inspection, the Iris GTX offers up to 16 megapixel resolution and C-mount lens options to capture small connectors and dense PCB features. Rugged industrial designs tolerate vibration, dust, and coolant mist, while compact form factors and straightforward mounting simplify deployment at harness boards and ECU test cells.
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