Automated inspection confirms intact, uniform seals and legible printing. Zebra smart cameras pair with Aurora machine vision software to standardize inspection at production speed. Edge and texture analysis measure seal width and continuity, while area inspection detects wrinkles, voids, or contamination in the seal zone. Optical Character Recognition (OCR) validates lot and expiry data, and integrated code reading confirms barcodes. The system reduces false rejects, prevents escapes, and builds evidence for compliance.
Before sealing, presence/absence, counting, and position checks confirm that each cavity is filled correctly and that inserts or leaflets are in place. After sealing, tools verify seal continuity, package outline, and printed graphics, and they detect trapped debris at the seal edge. Aurora Design Assistant software triggers light stacks and reject mechanisms to route defective items to a reject bin, and logs fault codes for exception handling. It records accurate, real‑time results with timestamps for traceability and reports outcomes to a Manufacturing Execution System (MES) or PLC to speed root‑cause analysis and continuous improvement.
Need more information on what solution is right for your needs? A partner can help.
Connect with our pre-sales team to get more information about our products, solutions and how to purchase.