Success Story

MOSAIC Refines Quality Assessment with Vision System

MOSAIC specializes in robotics and industrial automation with a particular emphasis on the design, construction and maintenance of vision systems for a variety of sectors. One of its key inspection systems in the automotive vertical conducts surface quality inspections on brake disks.



Brake disks are made through a sand-casting process which leaves behind sandy residue. MOSAIC wanted to implement an enhanced quality-control solution to check brake disks for traces of sand and debris, then reliably remove bad units from the production line. It turned to Zebra's Aurora Design Assistant vision software to standardize the inspection process and provide quality assurance for more than 200 disk models.

Benefits / Outcomes

  • Enhanced quality-control that reliably removes bad units from the production line
  • Standardized inspection process that previously varied
  • Custom vision system that detects defects invisible to the naked eye 

Sora, Italy


Zebra Concord PoE

Aurora Design Assistant™


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